How a Non-Contact Predictive Maintenance Solution Can Benefit Your Business
| Posted on October 13, 2020 at 6:40 AM |
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Predictive maintenance is an essential priority for the healthy and profitable operation of any manufacturing facility. Beyond contributing to a maintenance culture, which is beneficial to any facility that relies on manufacturing equipment, it is accompanied by a suite of practical advantages. Among the most effective predictive maintenance tools is vibration analysis technology for machine condition monitoring. However, not all vibration monitoring technology is the same. For your business’s machine condition monitoring, choose non-contact video-based vibration analysis equipment.
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| Vibration Analysis Equipment |
Prioritize Machine Condition Maintenance as Preventive Maintenance
Machine condition monitoring, using vibration monitoring technology,
should be a cornerstone of any preventive maintenance strategy.
Manufacturing assets that are malfunctioning, failing, or otherwise not
operating as they should are prone to producing telltale vibrations.
Those vibrations are generally invisible to the human eye, making
vibration monitoring technology a must for diagnosing and correcting
these issues early.
Find Non-Contact Vibration Analysis Equipment
As effective as vibration analysis equipment is, traditional vibration
analysis equipment is accompanied by some drawbacks. Among the chief
drawbacks is that traditional vibration monitoring necessitates
physically attaching contact sensors to the machinery. Attaching
physical sensors requires shutting machines down, which makes predictive
maintenance difficult to schedule. The best alternative is a vibration
analysis technology platform like the Iris M™ innovation from RDI
Technologies. Iris M™ employs Motion Amplification® technology to
visualize problematic vibrations that would otherwise remain invisible.
Why Non-Contact Vibration Monitoring Is Faster
A significant benefit of vibration analysis equipment that uses completely non-contact Motion Amplification
technology is how much faster it tends to be. The absence of contact
sensors means no downtime accompanying shutting assets down, sometimes
waiting for them to cool, and so on. Since the Iris M™ utilizes a camera
to visualize movement, the relevant data is communicated in real-time,
while the assets are running. Complex data is clearly, efficiently
communicated in real-time using easy to interpret videos.
How Non-Contact Vibration Analysis Simplifies the Process
In addition to saving time, non-contact vibration monitoring, driven by
Motion Amplification® technology, also simplifies the process
considerably. The data gathered by traditional vibration monitoring
platforms relying on contact sensors has to be gathered and analyzed by
engineers. However, that process is often far less challenging for the
engineers than successfully communicating the data to the non-technical
staff. Vibration analysis technology employing Motion Amplification®
provides a whole-system, component-level view of an asset while clearly
and effectively communicating that data into easy to interpret
visualizations to aid non-technical staff in understanding the
takeaways.
About RDI Technologies
RDI Technologies has succeeded in changing the
predictive maintenance space forever. Its Iris M™ machine condition
monitoring technology platform represents a reliable, cutting-edge
innovation that turns every pixel in a camera into a sensor. Motion that
would have remained invisible to human vision is rendered visible. That
allows RDI Technologies’ Iris M™ platform to provide users with
real-time data, thanks to Motion Amplification® technology. That
technology can then be used to swiftly resolve root-cause issues
identified by the problematic vibrations they cause. With Iris M™ vibration monitoring
technology, that crucial data is converted into meaningful, informative
visualizations that communicate critical information clearly to
technical and non-technical team members. Additionally, the Iris M™
platform powered by Motion Amplification® technology requires no downtime for setup. With RDI Technologies, Seeing is Believing™.
Experience the difference that the RDI Technologies Motion Amplification® platform can make at Rditechnologies.com
Original Source: https://bit.ly/3nP36Ht
4 Ways to Improve the Reliability of Your Critical Manufacturing Machinery
| Posted on October 13, 2020 at 6:40 AM |
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The failure or malfunction of critical machinery in a production facility can result in a cumulative chain of consequences that could prove devastating for a business. For instance, a malfunctioning production asset can lead to additional damage to other components and products. A company then faces the expense of repairing or replacing the initial malfunctioning component, any subsequently damaged components, and the loss of stock. Often the most detrimental resultant expense, however, is the revenue lost to downtime. That’s why improving and ensuring the reliability of those assets is so crucial. Strategies for doing so include workforce training and the use of predictive maintenance tools like vibration monitoring.
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| Vibration Monitoring |
Create a Culture of Maintenance
Among the most important first steps to optimize the reliability of
critical assets is creating and supporting a culture of maintenance. A
culture of maintenance is about more than adhering to a maintenance
schedule. It’s about prioritizing predictive maintenance and maintenance
record-keeping. It requires encouraging staff to focus on all aspects
of maintenance and upkeep, and to be communicative. For example, suppose
they notice electrical or instrument panels aren’t fully closed, feel
that a process could be improved, or that a machine’s function seems
off. In that case, they should communicate those concerns to a plant
manager.
Prioritize Predictive Maintenance with Machine Condition Monitoring
There’s no more important strategy for maintaining and improving the
reliability of machinery than predictive maintenance. Consider accurate,
precise predictive maintenance solutions like using vibration analysis
for machine condition monitoring. Vibration monitoring and analysis can
identify problematic movement and vibration being produced by critical
machinery that indicates a malfunction or another root-cause issue.
Vibration analysis technology is invaluable for both avoiding critical
malfunctions and for identifying issues that decrease production
machinery’s reliability and efficiency. To avoid testing downtime
altogether, choose vibration analysis equipment
that employs Motion Amplification® technology to remain completely
non-contact. This technology was developed by RDI Technologies and is
used in their vibration monitoring products that create video
visualizations of all vibrations in the scene and enable you to quickly
and easily see problematic vibrations.
Train the Workforce to Take Initiative
In addition to technological solutions, like precise, non-contact
vibration monitoring equipment, ensuring and improving the reliability
of critical production assets relies on the workforce. An essential
element in establishing a maintenance culture is training the personnel
in the production facility to look for ways to optimize reliability and
asset maintenance on the floor. It’s also a good idea to encourage and
reward those who take initiative and refine existing processes.
Cross-Train the Workforce to Understand the Whole Process
Cross-training personnel can prove additionally beneficial. Siloed
employees in a production facility working virtually independently of
each other can result in a kind of isolation. Training employees to
understand the systems they work within as a whole can create a more
dynamic production facility. If employees are encouraged to understand
one another’s roles, they may be more likely to engage and communicate
with each other. The product of that sort of interaction often includes
improvement to processes and more effective contribution from the
workforce. It can also result in a workforce better prepared to help
ensure and improve the reliability of critical manufacturing assets.
About RDI Technologies
RDI Technologies has succeeded in changing the
predictive maintenance space forever. Its Iris M™ machine condition
monitoring technology platform represents a reliable, cutting-edge
innovation that turns every pixel in a camera into a sensor. Motion that
would have remained invisible to human eye is rendered visible. RDI
Technologies’ Iris M™ platform provides users with real-time data
powered by it’s Motion Amplification
technology. That technology can be used to swiftly resolve root-cause
issues identified by the problematic vibrations they cause. With Iris M™
vibration monitoring technology, that crucial data is converted into
meaningful, informative visualizations that communicate critical
information clearly to technical and non-technical team members.
Additionally, the Iris M™ platform powered by Motion Amplification® technology requires no downtime for setup. With RDI Technologies, Seeing is Believing™.
Experience how the RDI Technologies Motion Amplification®-driven
Iris M™ platform can improve critical asset reliability for your
business at Rditechnologies.com
Original Source: https://bit.ly/30UIUKo
4 Strategies and Tips for Optimizing a Manufacturing Facility's Quality Control
| Posted on September 12, 2020 at 6:15 AM |
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Quality control is crucial for the success of any company that relies on its manufacturing facility. In addition to ensuring the highest-quality product possible, quality control can lower expenses by improving the manufacturing process’s efficiency, improving safety, and reducing the need for recalls. Some measures for optimizing quality control in your manufacturing facility may seem intuitive, like focusing on training and cross-training. Others may seem less familiar, like upgrading your vibration analysis equipment for an improved machine condition monitoring process. All of them are worth considering for making the most of your business’s manufacturing process.
It may seem obvious, but the first step in optimizing quality control in your production facility is specifically defining that facility’s quality standards. Rather than insisting that as few flaws or defects as possible is ideal, establish precisely how many per day or month are allowable. Identify which steps in the production process are responsible for flaws, bottlenecks, or other issues and increase attention on or oversight of those particular steps. Establish those quality standards for every step of the production process that you have access to, with the specific metrics that need to be met for each.
Training and Communication
Establishing precise quality standards only translates into optimized quality control when employees are properly trained. An important part of that process is communication. Keep key employees in the loop and ask them to train others, while being receptive to feedback about the new standards. Emphasize a culture of training, retraining, and cross-training to give the production team the tools they need to perform most effectively.
Effectively Employing Predictive Maintenance and Upgrading
Effective and productive staff, however, rely on effective and productive machinery and equipment. Optimizing the performance of your business’s manufacturing assets is critical for efficiency, productivity, and safety. Be proactive about predictive maintenance, upkeep, and upgrades. For optimal machine condition monitoring, choose non-contact vibration analysis equipment that relies on visual sensors. It requires no downtime for setting up contact sensors and then calibration and testing. Plus, it provides a whole-system, component-level view, which provides a comprehensive asset condition overview and makes root cause issue identification far easier. The Iris M™ vibration analysis system from RDI Technologies is the platform to choose. It employs Motion Amplification technology for exceptional accuracy in real-time.
Ensuring Organization and Cleanliness
When focusing on higher-level strategies like the best machine condition monitoring technology and the establishment and implementation of precise quality standards, don’t neglect the simple things. The core of effective quality control is the promotion of a robust quality control culture. A culture of pride and accountability is a vital part of any workplace. That means everyone does their part to ensure that their workstations and the walkways and the rest of the facility is kept clean and unobstructed. The same goes for ensuring that all parts, tools, and everything else used in the facility remain consistently organized so that if anyone needs something, they know exactly where to look.
About RDI Technologies
Simply put, the team at RDI Technologies has changed the machine condition monitoring and predictive maintenance space forever. Their Iris M™ technological platform represents an unprecedented innovation that effectively turns every one of a camera’s pixels into a sensor that visualizes motion and vibration. The millions of resultant sensors provide an essential part of RDI Technologies’ Motion Amplification® technology platform. Their vibration monitoring technology makes motion visible that otherwise would be invisible to the human eye. RDI Technologies’ Iris M™ platform is powered by Motion Amplification® technology and provides real-time data that can be utilized to identify problematic vibrations and movement quickly, leading to swift resolution of root-cause problems. That information is converted into meaningful and informative visualizations which clearly communicate critical data to both the technical and the non-technical team members. Additionally, RDI Technologies’ Motion Amplification technology requires no downtime for setup.
Experience what the incredibly innovative RDI Technologies Motion Amplification® technology platform can do for your business at Rditechnologies.com
Original Source: https://bit.ly/2Zp8VRk
5 Tips for Reducing Waste in a Manufacturing Facility
| Posted on September 8, 2020 at 5:20 AM |
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Reducing waste in manufacturing is an essential component of a leaner, more efficient process. The reduction of waste in manufacturing can result in an increased level of production, time saved, and greater profit. This can mean physical waste, waste of time, as well as resources. An effective, comprehensive waste-reduction strategy should incorporate dealing with both the uneconomical use of physical material and of inefficiencies in the process itself. That’s why optimizing both your inventory management and opting for more efficient vibration monitoring, for example, are worthwhile features of a waste-reduction strategy.
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| Vibration Analysis Equipment |
Find Bottlenecks and Clear Them
A considerable contributor to inefficiency and waste in a production process is bottlenecks. Their resolution is a two-part undertaking—identifying the bottlenecks and clearing them. Identifying those bottlenecks can be a challenge, particularly if there aren’t similar operations to compare them against for perspective. Do some research to get an idea about what the industry norms look like. Developing connections within your industry can help, as other business leaders are often happy to share their expertise.
Employ Effective Predictive Maintenance Solutions
Downtime is an efficiency-killer and responsible for the waste of both time and money. Avoiding downtime by keeping your critical manufacturing assets up and running is, therefore, crucial. However, when employing predictive maintenance solutions, don’t allow machine condition monitoring to become a cause of waste in the process. Instead, employ completely non-contact vibration analysis equipment to monitor your machinery. The lack of contact sensors means no downtime for setup or equipment testing.
Communicate with Staff
One of the most productive sources of information regarding the effectiveness and efficiency of a manufacturing process, or problems with it, is your employees. Make communication with staff on the floor of a manufacturing facility a priority. Insights from employees working directly with the machinery can be as enlightening and practical as those from the manager, shift-leader, and foreperson.
Fine-Tune Your Inventory Management
Fine-tuned inventory management can be a significant contributor to a leaner and less wasteful process. Analyze every feature of your inventory process, even those that may seem like a given. Ordering in bulk is generally a less expensive way to source what you need. However, does that bulk ordering result in more waste? Would paying slightly more for smaller quantities reduce waste from material overage sufficiently to be worth it financially? Taking nothing for granted and asking whether features of a process are in place because they’re the best way to do things, or because that’s just how they’ve always been done, can prove helpful.
Consider Other Potential Waste Risks
It is also worthwhile to consider and investigate potential waste risks that are before, after, or otherwise related to the manufacturing process but not necessarily a part of it. For instance, inefficient on-site transportation or storage of components or stock can negatively affect productivity. An inefficient packaging system can likewise slow the process down. An objective, comprehensive look at trimming waste from every part of a process can’t hurt and may just pay off.
About RDI Technologies
Simply put, the team at RDI Technologies has changed the machine condition monitoring and predictive maintenance space forever. Their Iris M™ technological platform represents an unprecedented innovation that effectively turns every one of a camera’s pixels into a sensor that visualizes motion and vibration. The millions of resultant sensors provide an essential part of RDI Technologies’ Motion Amplification® technology platform. They make motion visible that otherwise would be invisible to the human eye. RDI Technologies’ Iris M™ platform is powered by Motion Amplification® technology and provides real-time data that can be utilized to identify problematic vibrations and movement quickly, leading to swift resolution of root-cause problems. That information is converted into meaningful and informative visualizations which clearly communicate critical data to both the technical and the non-technical team members. Additionally, RDI Technologies’ Motion Amplification technology requires no downtime for setup.
Experience what the incredibly innovative RDI Technologies Motion Amplification® technology platform can do for your business at Rditechnologies.com
Original Source: https://bit.ly/3264zjv
How to Improve Manufacturing Productivity by Enhancing Employee Contentment
| Posted on August 14, 2020 at 6:35 AM |
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Taking steps to focus on and improve the contentment of the employees at a manufacturing facility should always be a top priority. Enhancing workplace contentment can potentially improve productivity, save money, and increase profit. Strategies for doing so should involve employee engagement efforts, including training and communication. It's also vital to maintain and upgrade the equipment that production employees use. For instance, accurate, non-contact vibration analysis equipment can ensure that machinery is functioning properly while reducing the need for employees to spend time shutting down machinery.
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Foster a Culture of Communication and Transparency
There's no better way to find out how the experiences of employees can be improved than by engaging with them about the work environment, their thoughts, and feelings. There are universal strategies for improving contentment and satisfaction, but every workplace is unique. Engage with employees to discover workplace-specific insights about their opinions on; what works, doesn't work, what they would prefer to change, and so on. Encourage a culture of communication, collaboration, and transparency while prioritizing timely responsiveness to the feedback received.
Provide the Tools, Maintain the Equipment
Not having the tools necessary to do the work most effectively and dealing with poorly-functioning or malfunctioning production assets is a virtually guaranteed morale-killer. It also makes for a considerably less safe and efficient facility. Make it a priority that employees always have the tools they need for the job. Additionally, prioritize predictive maintenance with proactive machine condition monitoring. Use a non-contact vibration analysis platform that employs Motion Amplification technology to visualize and measure a problematic motion that might indicate problems with assets. Using accurate, high-precision non-contact vibration analysis equipment to identify and measure problematic vibrations is an invaluable tool for keeping critical assets performing smoothly and at peak capacity.
Focus on Specific, Relevant Cross-Training
Training is an essential component of ensuring success in any position. Retraining should be as well. Insufficient training might cause bottlenecks due to human error, and cross-training might reveal opportunities to increase efficiency that might not otherwise have revealed themselves. Job- and role-specific training and cross-training can often smooth out those performance kinks and improve the overall confidence of personnel.
Organize and Standardize
Organizing and standardizing workflow processes helps to insulate them from human error. Standardized processes make it easier to evaluate and improve an individual's performance, and make it easier to identify common concerns or productivity hurdles. Detailed, step-by-step organization of workflow processes serve to remove doubt and ambiguity. Standardizing those processes for every role can successfully reduce uncertainty and confusion about who has what responsibility, avoid doubling up on tasks, and even help avoid possible conflicts regarding whose job it is to do what.
About RDI Technologies
Simply put, the RDI Technologies team has changed the predictive maintenance and machine condition monitoring space forever. The Iris M™ technology platform they developed is an unparalleled innovation that effectively uses each of a camera's pixels as a sensor. The resultant millions of sensors provide a crucial piece of RDI Technologies' Motion Amplification® technology by making motion visible that would otherwise remain invisible to the human eye. The real-time data provided by RDI Technologies' Iris M™ vibration monitoring platform, powered by Motion Amplification® technology, can be used to quickly identify problematic vibrations and lead to a swift resolution of root-cause issues. The data can be converted into informative and meaningful visualizations that clearly communicate critical information to both non-technical and technical team members. Plus, the Motion Amplification® technology by RDI Technologies doesn't require any downtime for setup.
Experience what an incredible difference the RDI Technologies Motion Amplification® platform can make at your manufacturing facility, at Rditechnologies.com
Original Source: https://bit.ly/3iEkQS9
4 Lean Manufacturing Strategies to Optimize Efficiency for a Manufacturing Facility
| Posted on August 11, 2020 at 2:55 AM |
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There are a number of good reasons to implement lean manufacturing strategies. Leaner manufacturing can improve efficiency, reduce waste, and reduce overhead. It can even improve product quality. Implementing lean strategies requires two approaches—enhancing the operations and processes of mechanical manufacturing assets and working with personnel. From using vibration analysis equipment for efficient, accurate machine condition monitoring, to learning from the strategies of others, an investment in lean manufacturing should always be a priority.
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Build a Solid Implementation Strategy for New Lean Processes
As it should be for any major change in approach, the first step toward the implementation of lean manufacturing is developing a high-level strategy for doing so. It may prove helpful to focus on specific targets for production rates, time saved, waste reduced, and so on, and tailor a strategy around meeting those goals. Begin by identifying the biggest production or distribution bottlenecks and inefficiencies, and prioritize improving those metrics first.
Focus On Predictive Maintenance
At the risk of repeating a cliché, the most effective way to create a lean manufacturing process is to take a proactive rather than a reactive approach. Focus on predictive maintenance and proactive machine condition monitoring to prevent breakdowns, downtime, and costly replacements. Reduce predictive maintenance downtime significantly and accomplish a comprehensive understanding of your assets’ functioning by choosing completely non-contact vibration monitoring technology. Employ a vibration analysis technology platform that uses Motion Amplification® to facilitate fast and effective root cause problem-solving.
Training and Staff Engagement
Making leaner manufacturing a reality requires fostering a culture of lean manufacturing processes with employees at all levels participating. Doing so is contingent on both training and engagements. Be transparent about the leaner production priorities being worked toward and institute detail-focused training on how to accomplish those priorities. In addition to training, effective communication and engagement with staff are invaluable. Who is more familiar with a business’s manufacturing processes than those who make them happen every day? Manufacturing staff are often an unparalleled source of practical insights into manufacturing processes, issues with them, and how they can be improved.
Learn From Others
There is no reason that a campaign of leaner manufacturing strategy implementation has to be undertaken alone. Do some research into other manufacturing and production businesses that have been improving their processes and reach out to them. Those who have been successful in a leaner process are often more than willing to discuss what their strategy has been, what has worked, and what hasn’t. Take a lot of notes, ask a lot of questions, and be open to advice. It could prove to be the first chapter in a new era of success for your business.
About RDI Technologies
Simply put, the RDI Technologies team has changed the predictive maintenance and machine condition monitoring space forever. The Iris M™ technology platform they developed is an unparalleled innovation that effectively uses each of a camera’s pixels as a sensor. The resultant millions of sensors provide a crucial piece of RDI Technologies’ Motion Amplification® technology by making motion visible that would otherwise remain invisible to the human eye. The real-time data provided by RDI Technologies’ Iris M™ platform, powered by Motion Amplification® technology, can be used to quickly identify problematic vibrations and lead to a swift resolution of root-cause issues. The data can be converted into informative and meaningful visualizations that clearly communicate critical information to both non-technical and technical team members. Plus, the Motion Amplification technology by RDI Technologies doesn’t require any downtime for setup.
Experience the difference that the RDI Technologies Motion Amplification® platform can make at Rditechnologies.com
Original Source: https://bit.ly/3fLqsIF
How to Ensure That Your Production Facility Keeps Running Reliably with Limited Staff
| Posted on July 15, 2020 at 1:55 AM |
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| Motion Amplification |
Encourage an Open Communication Culture
A true culture of communication is always extremely important for a business. When that business is facing a full, or even increased, production schedule and a limited staff, it becomes crucial. Listening to employees’ concerns, acting on them, and making it clear that communication is encouraged and welcomed is essential. Encourage bottom-up communication—if there is a concern on the floor, be sure it reaches the management. Open communication may require implementing new processes, such as two-way radios, texting, or a company instant messaging service.
Prioritize Predictive Maintenance
When you’re on a busy schedule, it’s tempting to delay activities that may not seem immediately vital, like routine maintenance and asset monitoring. When you’re already on a tight timeline, one breakdown or failure can lead to a chain of setbacks. It’s crucial to ensure that a production floor’s critical manufacturing assets are functioning at full efficiency. It’s widely agreed that for predictive maintenance, nothing beats the data gathered by vibration analysis equipment. The key is to find a vibration analysis platform that can monitor assets and identify root-cause issues without requiring downtime. This means that employees don’t have to spend valuable time preparing machinery for analysis. Completely non-contact vibration analysis technology, such as the Iris M™ Motion Amplification® platform from RDI Technologies, is easy to set up and provides real-time insights into the condition of assets by individual parts or across an entire system.
Training, Re-Training, and Cross-Training
Less staff on-site is almost certainly going to mean that the remaining employees are going to be picking up more responsibility. The reality of that dynamic makes staff training, re-training, and cross-training more important than ever. An effective way to plan and carry out the extra training that’s called for is increasing engagement with the staff. Management should actively engage with the staff. Find out what everyone’s skill-sets are, and ask questions about who is interested in learning additional duties. Just like with maintenance, it’s difficult to find time for additional training on a tight schedule, but a more versatile staff is worth the initial time investment.
About RDI Technologies
The RDI Technologies team creates asset testing and measurement technology at the cutting edge of what predictive maintenance can do. Their Iris M™ technology platform is an innovation that effectively turns every one of a camera’s pixels into a sensor. The millions of sensors form a vital piece of the RDI Technologies Motion Amplification® breakthrough, making motion visible that would otherwise be invisible to the human eye. Real-time motion visualization can be used to swiftly identify problematic vibrations and their root-cause issues. RDI Technologies’ proprietary Iris M™ platform converts raw displacement data into a meaningful and informative visualization, communicating crucial information clearly to both technical and non-technical team members. Motion Amplification technology by RDI Technologies requires no downtime to set up.
Learn how RDI Technologies’ Motion Amplification® technology platform can make a difference on your production floor at Rditechnologies.com
Original Source: https://bit.ly/2CCyZzy
Technologies and Tech Trends That Are Changing Manufacturing Facilities
| Posted on July 15, 2020 at 1:50 AM |
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| Vibration Monitoring |
The Internet of Things (IoT) revolution is changing virtually all facets of modern life. The changes that seem to get the most focus are those applying to lifestyle and household goods or, in the business space, more clerical and desk-job applications. The IoT is going to change, and has already begun to change, manufacturing as well. Individual assets will be connected to one another and to larger systems, and will relay pertinent information about production levels, output, efficiency levels, and so on to those who need it.
Smart Predictive Maintenance
Vibration monitoring is one of the most effective techniques for machine condition monitoring. Completely non-contact vibration monitoring technology avoids downtime and doesn’t require physical sensors. It also opens up a whole world of predictive maintenance possibilities by allowing constant monitoring without interruption. The right software will be easy to use and understand by non-technical staff, perfect for incorporating into a broader network of technology solutions. Vibration monitoring platforms employing incredibly precise and accurate Motion Amplification® technology will likely become the industry standard.
Automation
Automation is one of the most controversial trends for the manufacturing industry. For better or worse, increased automation is simply an inevitability. However, it’s worth considering that virtually no technological advance in an industry is either all good or all bad. Increased automation produces a whole sub-industry of its own. That equipment needs to be run, monitored, repaired, upgraded, and produced by human beings.
Technology Leads to Innovation
Additionally, as that automation technology becomes more common and affordable, it’s also going to make it possible for smaller manufacturing and production businesses to compete in ways that would have been unattainable even just a few decades ago. Whatever technologies emerge in the future, they’re always going to need people to make them work. And people will always harness new technologies to do things that have never before been done.
About RDI Technologies
The RDI Technologies team creates asset testing and measurement technology at the cutting edge of what predictive maintenance can do. Their Iris M™ technology platform is an innovation that effectively turns every one of a camera’s pixels into a sensor. The millions of sensors form a vital piece of the RDI Technologies Motion Amplification® breakthrough, making motion visible that would otherwise be invisible to the human eye. Real-time motion visualization can be used to swiftly identify problematic vibrations and their root-cause issues. RDI Technologies’ proprietary Iris M™ platform converts raw motion data into a meaningful and informative visualization, communicating crucial information clearly to both technical and non-technical team members. Motion Amplification technology by RDI Technologies requires no downtime to set up.
Learn how RDI Technologies’ Motion Amplification® technology platform can make a difference on your production floor at Rditechnologies.com
How to Avoid These Common Efficiency Problems on the Production Floor
| Posted on June 17, 2020 at 3:45 AM |
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| Motion Amplification |
Avoiding Production Floor Bottlenecks
Bottlenecks in the production process can cause reductions in efficiency, output, and revenue. One of the main challenges associated with reducing or eliminating those bottlenecks is being aware that they exist in the first place. Identifying them may require an audit of the production process, including the time and output statistics for production lines, cells, stations, and machinery. Comparing that information to earlier production records and the data from other facilities with comparable processes can be telling. Once a bottleneck has been identified, the root cause can be determined and a solution formulated.
Avoiding Asset Downtime Due to Failure or Malfunction
Downtime due to failure or malfunction of critical assets is often one of the most costly and challenging production floor issues. In addition to the cost of the downtime itself, machine and equipment failures can also require costly repairs. Avoiding those unfortunate expenditures is best achieved by encouraging a culture of maintenance and upkeep on-site. That may mean additional training for the staff working most closely with the machinery so that they’re more familiar with warning signs and know who to talk to if they detect something. Diligent upkeep, maintenance, and repair schedules are necessary, plus diligent record keeping and record checking.
Avoiding Downtime Due to Testing and Monitoring
Predictive maintenance is vital for keeping assets functioning reliably and efficiently. Perhaps the most effective tool for machine condition monitoring and predictive maintenance is vibration analysis. It can identify potential failures, malfunctions, and ways in which efficiency is being negatively affected. However, vibration monitoring equipment requiring contact sensors can necessitate downtime for setup and analysis. Instead, look for advanced vibration analysis solutions like the Iris M™ platform developed by RDI Technologies. Iris M™ employs completely non-contact Motion Amplification technology. The technology is just as accurate as contact sensors, provides easily-understood information in real-time, and requires no downtime for setup.
About RDI Technologies
RDI Technologies has revolutionized what predictive maintenance and machine condition monitoring can be. Their Iris M™ platform is an innovation that turns every pixel in a camera’s view into a sensor. Those millions of sensors are a vital part of the company’s Motion Amplification® technology, which makes vibration and movement that is otherwise invisible to human sight visible. The result is a real-time visualization of any problematic vibration, which can be used to quickly identify root-cause issues. RDI Technologies’ Iris M™ image processing software converts that raw information into an informative and meaningful visualization that communicates essential information clearly to technical and non-technical staff. It’s a completely non-contact vibration monitoring technology that requires no downtime of your critical assets.
Find out what RDI Technologies’ Motion Amplification® technology can do for your production floor at Rditechnologies.com
Original Source: https://bit.ly/2XDrP6x
5 Tips for Maintaining and Optimizing Production When Demand Increases
| Posted on June 12, 2020 at 6:50 AM |
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| Vibration Monitoring |
On most production floors, the machinery is not operating at maximum capacity. Manufacturing and production companies tend to run with a “capacity cushion,” both to avoid taxing the equipment and to accommodate downtime or increase in demand. The arrival of that demand increase is the time to remove the capacity cushion and run at maximum capacity. If possible, prepare ahead of an expected spike by performing maintenance and using completely non-contact vibration technology to monitor assets while they handle additional workloads.
Guarantee Assets Are Functioning Efficiently with Maintenance
Running at maximum capacity and efficiency, or running at all, is contingent upon production assets remaining in good working order. Confirming both that the machinery is operating at full efficiency and that it is not at risk of failure or malfunction is best accomplished with vibration analysis. Traditionally, a drawback of vibration monitoring was the downtime necessary for setting up the contact vibration sensors, removing them, and then analyzing the data.
Reduce Asset Downtime with Completely Non-Contact Vibration Monitoring
Instead of relying on contact sensors, opt for completely non-contact vibration analysis equipment like the Iris M™ platform from RDI Technologies. The Iris M™ platform is powered by Motion Amplification® technology to provide analysis that’s just as accurate as contact sensors. Plus, it delivers easily-understood data in real-time, with none of the downtime.
Increase Production Time by Adding Available Work Hours
In addition to reducing downtime, a spike in production may call for an increase in production time. There are a few ways that those production schedule increases can be managed. It may mean keeping the production floor online for more hours during the day. Creating new shifts, authorizing overtime, or hiring additional staff to cover the new hours may be necessary.
Train and Incentivize Employees to Increase Performance
An increased production schedule is going to represent a new workplace dynamic for employees. That change should be accompanied by transparent communication about what that new dynamic is likely to look like and what the new expectations, quotas, and responsibilities will be. Taking time to provide additional training upfront can save a lot of time later on. Additional output, responsibilities, and expectations are always going to be more enthusiastically accepted by staff when they’re accompanied by corresponding incentives. Those incentives could include overtime hours at a higher wage and production goal bonuses.
About RDI Technologies
RDI Technologies has revolutionized what predictive maintenance and machine condition monitoring can be. Their Iris M™ platform is an innovation that turns every pixel in a camera’s view into a sensor. Those millions of sensors are a vital part of the company’s Motion Amplification technology, which makes vibration and movement that is otherwise invisible to the human eye visible. The result is a real-time visualization of any problematic vibration, which can be used to quickly identify root-cause issues. RDI Technologies’ Iris M™ image processing software converts that raw information into an informative and meaningful visualization that communicates essential information clearly to technical and non-technical staff. It’s a completely non-contact vibration monitoring technology that requires no downtime of your critical assets.
Find out what RDI Technologies’ Motion Amplification® technology can do for your production floor, at Rditechnologies.com
Original Source: https://bit.ly/2XIsH9U
