RDI Technologies

Any business that relies on production assets for manufacturing or processing needs to proactively maintain their machinery. Scheduling periodic upkeep and repairs are certainly an important part of an asset maintenance program. However, when so much of a business’s financial security relies on its production machinery running, it can be difficult to schedule enough downtime for an ideal preventative maintenance schedule. It’s in any business’ interest to foster a culture of proactive maintenance on the production floor. Completely non-contact monitoring technology can significantly reduce the need for downtime, and coupled with the right culture, can entirely prevent major faults or failures in machinery. Doing so involves a combination of smart predictive maintenance with vibration monitoring equipment and a focus on improving staff communication and training strategies.

Vibration Monitoring

The Right People, The Right Training

As is so often pointed out, people are any business’s most important asset. They require investments of time, attention, and training. Employees should receive periodic retraining, especially if they work with machinery or in hazardous environments. Retraining is especially important for the tasks personnel only perform intermittently or for emergency response: Perishable skills need to be updated. Training should also be extended to staff who work close to, but less directly with production assets, such as how to spot potential problems. Those problems include unsafe conditions, unsafe practices, and indications that there’s an issue with the equipment.

A Culture of Communication

Cultivating a staff that’s effective at resolving issues related to production assets is a two-fold solution. Production floor staff need to be trained to spot potential issues, and they need to be trained in the lines of communication necessary to share their information. Productive communication between managers and their direct reports is always essential. It’s also essential to create a culture of communication between departments. Staff on the floor should know exactly who to go to if, for instance, an issue arises and they can’t find their manager or foreperson. Maintenance and engineering teams should be able to quickly communicate financial and scheduling needs.

The Best Tools for the Job

The final aspect of a proactive maintenance culture is employing the right preventative maintenance equipment. One of the best options for a great variety of different machinery is completely non-contact vibration analysis equipment. Vibration analysis is useful because measuring an asset’s vibration can identify the signs of issues early, and track down their root causes. A completely non-contact vibration analysis system has the added benefit of not requiring downtime while providing the same accuracy as contact sensors. Consider RDI Technologies’ Iris M™ platform. It effectively turns every pixel in a video camera into a sensor that makes motion normally invisible to the human eye visible. Combining effective technology with productive training and communication strategies can save a business a great deal of money.

About RDI Technologies

RDI Technologies is a leading force in the predictive maintenance and test and measurement space with its advanced, completely non-contact Iris M™ platform. Their proprietary Motion Amplification technology effectively turns millions of a camera’s pixels into sensors that amplify motion and measure that motion with a high degree of accuracy. Visualizing motion that would normally be invisible to the human eye allows for predictive maintenance as accurate as contact sensors while remaining completely non-contact. In real-time, RDI Technologies’ Iris M™ system converts the raw data into an informative, meaningful visualization that clearly communicates that information through a user-friendly interface. Using completely non-contact vibration analysis equipment also means that critical assets can be monitored with no downtime. Choose RDI Technologies to identify root causes faster and ensure your assets are working efficiently.

Learn how RDI Technologies can revolutionize your preventative maintenance at Rditechnologies.com

Original Source: https://bit.ly/2ZgDMQA

The manufacturing and processing industries are cornerstones of our economy and create vital commodities. After the hard-working people who operate and maintain them, nothing is more essential to the manufacturing and processing industries than the machines that keep them going. Keeping critical assets operating at peak capacity requires a commitment to predictive maintenance. Completely non-contact vibration monitoring equipment is one of the most effective predictive maintenance strategies, as it allows teams to monitor assets without taking them offline.

Vibration Analysis Equipment

The Importance of Predictive Maintenance

Predictive maintenance can save any manufacturing or processing business a whole lot of time and money. Playing catchup by trying to deal with asset issues or failures generally equals more downtime and far more expensive repair bills than would be the case for problems that are caught earlier. Mechanical issues that aren’t addressed early can also be responsible for damaged or inferior end products, which in a worst-case scenario could lead to losing or recalling a batch of products.

The Best Predictive Maintenance Technology

Vibration monitoring is arguably the most effective tool for machine condition monitoring and predictive maintenance. Innovations in the predictive maintenance (PDM) space now allow for completely non-contact vibration monitoring technology, meaning no necessary downtime for connecting sensors to critical assets. That innovation is exemplified by RDI Technologies’ Iris M™ technology platform that’s driven by Motion Amplification technology. The software turns every pixel in a video camera into a sensor allowing for the visualization of movement across an entire asset, delivered in real-time. For clear, quick communication and root cause issue identification, it’s an invaluable predictive maintenance solution.

Food Manufacturing

Food and beverage manufacturing and processing is a natural fit for employing a proactive predictive maintenance program. Asset failures and issues during the production of consumable products can have significant consequences. To ensure that products meet necessary standards of quality, production assets need to be monitored, but downtime is always difficult to schedule. Completely non-contact vibration monitoring technology helps to identify issues before they become failures.

Textile and Apparel Manufacturing

Textile and apparel manufacturing often requires precision cutting, shaping, and sewing. For consistently successful production, the machinery involved needs to be precisely calibrated and running consistently. On textile and apparel production floors, even minor deviations or alterations in an asset’s operation can cause problems with the end product, so consistent monitoring without downtime is vital.

Metal Fabrication

Metal fabrication is like food and beverage manufacturing and production in that the consequences of asset issues and failures can be twofold. Machinery that is not functioning at full efficiency or not functioning as it should can cause delays and faults. There is an additional risk when it comes to quality control, and a fault that goes unnoticed for too long can have cascading effects. Quality control begins with the quality of production assets, which consistent, unobtrusive monitoring helps to ensure.

About RDI Technologies

RDI Technologies is a leading force in the predictive maintenance and test and measurement space with its advanced, completely non-contact Iris M™ platform. Their proprietary Motion Amplification® technology effectively turns millions of a camera’s pixels into sensors that amplify motion and measure that motion with a high degree of accuracy. Visualizing motion that would normally be invisible to the human eye allows for predictive maintenance as accurate as contact sensors while remaining completely non-contact. In real-time, RDI Technologies’ Iris M™ system converts the raw data into an informative, meaningful visualization that clearly communicates that information through a user-friendly interface. Using completely non-contact vibration analysis equipment also means that critical assets can be monitored with no downtime. Choose RDI Technologies to identify root causes faster and ensure your assets are working efficiently.

Experience how effective machine condition monitoring can be with RDI Technologies, at Rditechnologies.com

Original Source: https://bit.ly/3chL6PA

Consistently Train, Retrain, and Cross-Train

Complex machinery takes training and experience to operate and maintain. Maintenance and asset management are advanced skill sets. That obviously makes training crucial, but training is a dynamic process. Training is necessary when new equipment is introduced, when it is upgraded or changed, and when anyone new is employed to operate it. Perishable skills also have to be accounted for. Training should also include creating or updating manuals and best practices regularly. Having a quick reference manual for broad strokes and a more detailed one is a good policy.

Keep Records and Keep Work Areas Clean

Meticulous recording is a must on any production floor. That includes having an established, detailed maintenance schedule for all production assets. All maintenance and repair activities should likewise be logged. Keeping track of what has been done and what needs to be done reduces the risk of equipment failure due to oversights. Similarly, being assiduous about cleanliness and organization pays off. Keeping the workspace clean can not only improve productivity in general, but it can also reduce the risk of accidents and injury. A committed equipment cleaning schedule helps ensure that the efficiency of production assets isn’t decreased from buildup.

Non-Contact Machine Condition Monitoring

Consistent machinery checks are an excellent way for staff to visually identify potential problems or failure risks like worn belts, stressed or cracked bolts, drying seals, and so on. Unfortunately, not all faults are easily identifiable visibly and we must take vibration data to determine or predict faults before they occur. Identifying wear or other possible failure risks is necessary but has generally been difficult to accomplish without downtime and testing with direct contact sensors. An extremely effective alternative is taking advantage of completely non-contact Motion Amplification® testing. A good example is a predictive maintenance tool from RDI Technologies, the Iris M™ technology platform. Iris M™ effectively turns every one of a camera’s pixels into a sensor, with technology powered by Motion Amplification® that visualizes vibration and motion invisible to the human eye. Iris M™ features the same accuracy as contact sensors but also enables users to actually visualize relationships between components—all without the necessity for downtime.

About RDI Technologies

RDI Technologies has revolutionized the data management and predictive maintenance space. Their proprietary Motion Amplification® technology is an innovation that turns the millions of pixels in a camera into sensors. The technology amplifies motion that is normally invisible to the human eye, allowing for the real-time visualization and diagnosis of problematic vibrations. RDI Technologies’ image processing software converts raw information in real-time into a meaningful, informative visualization that communicates data clearly and efficiently to non-technical staff. There’s no downtime or set up to monitor your critical assets with the completely non-contact vibration monitoring technology. Identify root-cause issues faster and keep your assets working more efficiently with RDI Technologies.

Find out exactly how effective RDI Technologies’ predictive maintenance innovation can be, at Rditechnologies.com

Original Source: https://bit.ly/34G4JOh

When a business depends on a production floor to keep operations humming along, any improvement in safety and efficiency can make a big difference on the bottom line. Interruptions in production are time and money lost, and safety is a vital component of a successful workplace. Whether it’s upgrading their current vibration analysis equipment to monitor critical assets or improving lines of communication, the following suggestions can help to optimize a production facility to keep employees safe and the assets as productive as possible.

Implement Consistent, Reactive Safety Training

Every production floor relies on a foundation of safety to operate. Establishing a safe workspace isn’t about reinventing the wheel. It’s about enforcing safety standards that have been demonstrated to work. That means not only enforcing that staff on the production floor strictly follow personal protective equipment (PPE) protocols but also ensuring that they understand physical precautions that can be taken while in the plant to ensure a safer interaction with equipment and machinery. Safety training should be dynamic and recurrent, incorporating new staff, technology, and challenges while reinforcing safety protocols for current staff.

Analyze and Declutter the Workflow

There are any number of ways that production workflow can be bottlenecked by inefficiencies and pain points. Make sure to do a wholesale audit of equipment, staff, processes, and procedures. Look into value mapping as a means to streamline and optimize the process. Doing so should help pinpoint areas in which improvements can be made. Incorporating targeted training to production floor staff to improve productivity, communication, and use of resources can make a significant difference in day-to-day operations.

Introduce Smart Predictive Maintenance Technology

A reliable way to optimize operations on the production floor is by guaranteeing that your critical assets are in good condition and running as efficiently as possible. One of the common drawbacks of production equipment testing and maintenance is the downtime that so often accompanies it. A terrific alternative to traditional sensors for asset management and maintenance is vibration monitoring technology. For example, RDI Technologies has developed the Iris M™ predictive maintenance platform powered by Motion Amplification®, which allows for completely non-contact analysis. It turns each pixel in a camera into a sensor to visualize motion invisible to the naked eye and then measures that motion with the same accuracy as contacting sensors. This software also allows a whole-system or component-level view that’s unmatched for identifying root-cause issues. All of which can be accomplished without downtime.

Improve Communication and Collaboration

Having open lines of communication is crucial for any business. On a production floor, however, enhancing communication can increase safety and productivity. Like pretty much any other asset in a workplace, communication has to be taught, reinforced, and rewarded. Employees who are working on the floor are the ones most likely to have valuable, practical insights about how to improve processes. The same goes for collaboration. A failure among staff to effectively collaborate can have a negative influence on production while an environment that rewards collaboration can yield surprising short and long-term gains. Collaboration goes hand in hand with motion amplification technology, as it allows maintenance and engineering teams to more effectively communicate their needs to company management.

About RDI Technologies

RDI Technologies has revolutionized the data management and predictive maintenance space. Their proprietary Motion Amplification® technology is an innovation that turns the millions of pixels in a camera into sensors. The technology amplifies motion that is normally invisible to the human eye, allowing for the real-time visualization and diagnosis of problematic vibrations. RDI Technologies’ image processing software converts raw information in real-time into a meaningful, informative visualization that communicates data clearly and efficiently to non-technical staff. There’s no downtime or set up to monitor your critical assets with the completely non-contact Motion Amplification® technology. Identify root-cause issues faster and keep your assets working more efficiently with RDI Technologies.

Find out exactly how effective RDI Technologies’ predictive maintenance innovations can be, at Rditechnologies.com

Original Source: https://bit.ly/3aU5IfW

Downtime on the production floor of any manufacturing or industrial business is expensive and frustrating. Limiting downtime is a considerable financial priority for any business. New technology is revolutionizing asset management, making these goals more achievable than ever. A comprehensive downtime reduction strategy should involve a renewed emphasis on training, strong communication, and adopting innovative technology such as vibration analysis equipment.

Communication and Training

For any production process, there are two necessary components: the machinery and the people responsible for it. As downtime is bound to be caused by one of those two elements, it makes sense to consider both when attempting to prevent it. Robust training programs are certainly beneficial, especially when implementing new technology.

The importance of communication also can’t be overstated, especially between technicians and management staff. That means improving communication between members of a team, between teams, between departments, and between the floor and management. Preventing an incident leading to downtime could come down to alerting the right person in time or improving how teams communicate their maintenance requirements.

Comprehensive Predictive Maintenance

Upgrading critical production assets can improve downtime, but without proper management and maintenance, they are just expensive temporary fixes to a problem. A program of predictive maintenance ensures that all current assets can perform at their peak and reduces downtime by planning maintenance ahead rather than reacting to problems. There are issues that regular maintenance simply can’t identify or predict, and to identify them, a business needs advanced vibration analysis technology.

Innovations in Vibration Analysis

Vibration analysis sensors are among the most effective asset monitoring and diagnostic tools available. Inefficient, failing, malfunctioning, or misaligned machinery generally produces vibration, displacement, and unnatural movement. This often was not visible to the naked eye—until innovation came along.RDI Technologies’ Iris M™ technology platform powered by Motion Amplification® is a revolutionary multi-industry predictive maintenance tool. The Iris M™ employs proprietary software to turn a video camera into an incredibly effective visual sensor, turning every pixel of the view into a data point that accurately measures motion, and then amplifies it for intuitive visual interpretation.

Non-Contact Asset Diagnostics and Monitoring

The data provided by Motion Amplification® technology facilitates far more effective communication between a business’s technical and non-technical resources. As a downtime reduction solution, RDI Technologies revolutionized the PDM industry with the Iris M™ platform, as it’s an entirely non-contact system. Other vibration analysis monitoring and measurement systems require contact with mechanical assets. Guaranteeing safe placement then often necessitates turning machinery off or shutting down production lines. When it comes to minimizing downtime, a tool that doesn’t require downtime for analysis is understandably gaining popularity in the industry.

About RDI Technologies

RDI Technologies is responsible for revolutionizing the physical and infrastructure asset management space. Their proprietary Motion Amplification® technology turns every pixel in a camera’s view into individual sensors. The result is a technology that measures motion and vibration too subtle for the human eye to see to identify and pinpoint maintenance and operational issues. RDI Technologies video processing software converts the raw data into meaningful visualizations that allow for productive, insightful analysis and communication. Use the intuitive, non-contact vibration monitoring from RDI Technologies to monitor your most critical equipment, and immediately identify problems, their causes, and their solutions.

Monitor your critical assets effectively and contact-free with RDI Technologies, at Rditechnologies.com

Original Source: http://bit.ly/2U96hf1

For any organization in the industrial and manufacturing industries, monitoring and maintaining their physical assets can seem like a perpetual game of catch-up. Even with faithful adherence to inspection and maintenance schedules, averting the failure of critical equipment or machinery can be difficult. Critical issues don’t always make themselves known until the damage is done. Analysis tools can be so complex that it’s difficult to communicate maintenance needs to non-technical management staff.

The good news is that advancements in asset monitoring technology, namely vibration monitoring and analysis innovations, improve how hundreds of companies around the world handle asset management and maintenance. Innovative vibration monitoring tools can quickly diagnose issues before they manifest in breakdowns. The best vibration monitoring tools also make complex data reports accessible to non-technical employees for improved efficiency.

Why Effective Asset Monitoring Matters

Every manufacturing business operates assets and machinery that are critical to the production process. Those assets are the heart of daily operations, and it is critical that they stay online. When critical equipment fails, increased financial repercussions follow. Time, inventory and labor costs are often the focus when failures occur, but there is also significant cost associated with spare parts kept in inventory and repair costs. Plus, by the time an asset fails or has malfunctioned, significant system damage and peripheral damage to other equipment may have occurred.

What Proactive Asset Monitoring Looks Like

The best-case asset monitoring scenario involves non-invasively monitoring all of the assets on-site, and all of the individual components of each asset. The capacity to perform granular equipment monitoring gives operations management personnel access to key process improvements. It allows for not only targeted, preventative maintenance, but also for an insight into the efficiency and performance of equipment. It takes reactive maintenance and turns it into proactive maintenance.

How to Achieve Proactive Asset Monitoring: Motion Amplification® Technology

Innovative technology has made proactive machine monitoring and measurement possible. For instance, RDI Technologies introduced a new frontier in predictive maintenance with its Iris M™ technology platform powered by Motion Amplification®. The Iris M™ uses sophisticated video capture technology, paired with proprietary software, to extract meaningful data from the motion of any asset the camera can see. Every pixel within the camera’s view becomes a sensor that can measure vibration and motion. The Motion Amplification® algorithm takes motion that is otherwise invisible to the naked eye and visualizes it, allowing for an enhanced understanding of the components and relationships creating it. Filtering data by frequency allows teams to identify and troubleshoot unwanted motion quickly and easily.

How Motion Amplification® Technology Minimizes Disruptive Monitoring

One of the main draws of the Iris M™ platform is its ability to monitor critical machinery and analyze problematic motion to identify root causes, all without any direct contact. Due to accessibility issues and other safety concerns, contact measurement equipment and other diagnostic tools often require shutting the machinery down. The Iris M™ can monitor assets at all times, even while they’re operating, significantly reducing planned and unplanned downtime.

About RDI Technologies

RDI Technologies is responsible for revolutionizing the physical and infrastructure asset management space. Their proprietary Motion Amplification® technology turns every pixel in a camera’s view into individual sensors. The result is a technology that measures motion and vibration too subtle for the human eye to see to identify and pinpoint maintenance and operational issues. RDI Technologies video processing software converts the raw data into meaningful visualizations that allow for productive, insightful analysis and communication. Use the intuitive, non-contact vibration analysis equipment from RDI Technologies to monitor your most critical equipment, and immediately identify problems, their causes, and their solutions.

Monitor your critical assets effectively and contact-free with RDI Technologies, at Rditechnologies.com

Original Source: http://bit.ly/2TumMD1

 There is no shortage of practical reasons for a business to make sure their critical manufacturing or production machinery is functioning at full health. Production assets with issues or malfunctions can reduce efficiency, impact product quality, and result in downtime. All of which can prove expensive. More importantly, machinery and equipment malfunctions seriously injure and even kill workers every year. That makes effective predictive maintenance, especially using innovative vibration analysis equipment, critically important.

Vibration Analysis Equipment