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Effective Automotive Testing and Measurement with Advanced Vibration Monitoring Technology

Posted on March 11, 2021 at 7:40 AM Comments comments (0)

Advanced vibration monitoring and analysis technology has long been a significant asset for a number of industries. However, attaching sensors to equipment can be time-consuming, and not always practical. Recent advancements have expanded the benefits vibration monitoring and analysis technology platforms can provide, such as completely non-contact platforms. Non-contact vibration monitoring technology is perfect for testing and measurement in the automotive industry.

Vibration Monitoring

Choosing the Right Vibration Analysis Equipment

The most exciting leading-edge advancement in the vibration analysis space is the use of vibration analysis equipment that relies on Motion Amplification technology rather than contact sensors. Vibration analysis platforms powered by Motion Amplification® effectively turn a camera’s pixels into real-time displacement and vibration sensors to amplify and visualize motion that would otherwise remain invisible. It’s an innovation that allows for a comprehensive, contact-free picture of an automotive system’s, or a vehicle’s, vibration levels.

Reducing Development Time and Shortening a Production Cycle

With the global automotive marketplace as competitive as it is, lean processes, quick-to-market development schedules, and easy-to-modify production cycles are crucial. Vibration analysis equipment powered by Motion Amplification® clearly communicates complex motion and vibration data in real time. Complex data concerning problematic interactions between components provided must be provided early enough in the development phase to prevent costly delays and overhauls later.

Identifying Problematic Vibration Before Production

In the production and manufacturing industries, vibration analysis equipment is primarily utilized as a machine condition monitoring resource for predictive maintenance. Vibration analysis equipment powered by Motion Amplification® can be used the same way in the automotive industry. Problematic movement and vibration can be visualized across an automotive system and during the interaction between automotive systems; even across an entire vehicle. That allows for the identification and resolution of any issues before production begins.

Improving Vehicle Efficiency

Even when the vibration produced by an automotive system or vehicle is not indicative of a problem or malfunction, it can still result in inefficiencies or even damage. Analysis of vibration to optimize efficiency and performance can be especially important for stock cars, Formula 1 cars, luxury sports cars, long-haul semis, and other high-performance or heavy-load vehicles. The data gathered can help synchronize engine parts and other systems, determine the appropriate placement of vibration dampeners, and more.

Aiding Noise, Vibration, and Harshness Testing

Vibration analysis technology is likely best-known for applications like identifying faulty or malfunctioning system components or improving the overall efficiency of mechanical systems. However, it can serve an additional and essential service for the automotive industry—as an invaluable noise, vibration, and harshness (NVH) testing asset. Optimizing the driver’s comfort and driving experience is a critical feature of automotive testing. Vibration analysis powered by Motion Amplification® can identify sources of comfort-reducing vibration, allowing manufacturers to create the smoothest experience possible for their customers.

About RDI Technologies

RDI Technologies revolutionized the predictive maintenance world with their cutting-edge Iris M™ platform. Powered by Motion Amplification®, Iris M™ is a precision-based machine condition monitoring system that provides valuable insights into the condition and reliability of your most critical assets. Vibration analysis equipment powered by Motion Amplification® technology helps you see otherwise-invisible motions in your equipment, allowing you to better understand its current condition in real time. What makes Iris M™ top-rated is its ease of use and reliability. You can install it without any downtime and can choose to run it at specific times or opt for the continuous monitoring system. With Iris M™ from RDI Technologies, you can better understand the condition of your critical assets, recognize a problem before it’s an issue, view informative visualizations, and communicate critical information to technical and non-technical team members alike.

Optimize efficiency for the automotive industry and a whole lot more at https://rditechnologies.com/

Original Source: https://bit.ly/30rsFDV

How to Communicate the Value of Vibration Monitoring and Predictive Maintenance

Posted on March 8, 2021 at 5:45 AM Comments comments (0)

Your production assets are critical to everything you do, and when there’s a problem, big or small, it costs money. From the lost productivity to the cost of repairs or replacement, downtime can be expensive. This is why predictive maintenance and vibration monitoring are so crucial. Vibration monitoring technology can help plan downtime around existing schedules and reduce the amount of downtime overall by identifying issues before they become serious. While technically minded people understand this, non-technical team members and stakeholders might question the investment needed in specialized equipment. Regardless of your industry, here are the key points to communicate to key stakeholders.

Vibration Monitoring

 

Waiting for Repairs Is Costly

Repairing or replacing critical assets costs your operation in more ways than one. Not only do you need to pay the cost of parts and labor, but that downtime means less time your equipment is producing revenue. What’s even worse than repairs is turning a blind eye and waiting for faults to eventually arise. Predictive maintenance helps you stay a step ahead of repairs and downtime, with a clear picture of the health and operation of your most critical assets.

Standard Periodic Maintenance Doesn’t Go Far Enough

Scheduled periodic maintenance is common practice across industries, but it doesn’t go far enough or predict every type of issue. Instead, many companies invest in specialized technology to monitor the condition of their equipment via the vibrations each asset emits.

With vibration analysis equipment installed, you can better understand the motion of your critical assets, determine which vibrations are problematic, and diagnose the root cause problems. With advance notice, you can deploy preventative action and potentially avoid significant downtime. However, many businesses find that taking that investment further and choosing visual monitoring solutions yields enhanced accessibility and improved operational reliability of their assets.

Vibration Analysis Equipment Is Non-Disruptive and Contactless

Installing a sensor on a specific part or several areas of an asset is a good start, but there are common problems that vibration analysis equipment solves. For example, a time waveform might be highly informative for you, but a non-technical stakeholder might fail to see the value in the data points. If you could show them a video of the asset and its movement, complete with Motion Amplification®, you can better communicate the issue. They can see the parts of the asset literally shaking as the right equipment amplifies the motion to a level visible to the human eye.

Additionally, video vibration analysis equipment is less disruptive than other sensors, with very little setup involved and continuous monitoring options. Point the camera at the equipment, set up the software, and the work is done. Vibration analysis equipment helps you see how different components interact with each other and recognize potential repairs early on. The system requires little downtime, if any, to set up, and can potentially save your operation considerably in the long run.

About RDI Technologies

RDI Technologies revolutionized the predictive maintenance world with their cutting-edge Iris M™ platform. Powered by Motion Amplification®, Iris M™ is a precision-based machine condition monitoring system that provides valuable insights into the condition and reliability of your most critical assets. The Motion Amplification technology helps you see otherwise-invisible motions in your equipment, allowing you to better understand its current condition in real-time. What makes Iris M™ top-rated is its ease of use and reliability. You can install it without any downtime and can choose to run it at specific times or opt for the continuous monitoring system. With Iris M™ from RDI Technologies, you can better understand the condition of your critical assets, recognize a problem before it’s an issue, view informative visualizations, and communicate critical information to technical and non-technical team members alike.

Learn about the vibration analysis equipment available from RDI Technologies at https://rditechnologies.com/


Original Source: https://bit.ly/2OyaRnG

 

Is Vibration Analysis Still an Effective Predictive Maintenance Solution?

Posted on February 11, 2021 at 6:05 AM Comments comments (0)

 Maintenance is a must. That’s true whether you’re a car owner or a business manager who is dependent on the continual and efficient functioning of the critical manufacturing or production assets in your production facility.

If you’re the latter, you may be aware that predictive maintenance is an important aspect of production. Predictive maintenance can save you time and money when compared to other maintenance strategies. Machine condition monitoring is a cornerstone of predictive maintenance that traditionally relies upon vibration analysis equipment. Given the enduring nature of vibration analysis, it’s worthwhile to consider whether it remains a relevant and worthwhile predictive maintenance solution.
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Vibration Analysis Equipment



What Vibration Analysis Can Do

Why is vibration analysis equipment such an important feature of machine condition monitoring? A problematic vibration may arise when a machine is malfunctioning, and this vibration may be undetectable to the human eye. Vibration analysis can confirm that a problem exists and can help identify the nature of the problem. The old axiom comes to mind: A problem well-defined is a problem half-solved.

Why Are There Drawbacks to Traditional Vibration Analysis?

Unfortunately, traditional vibration analysis technology is accompanied by some drawbacks.

For example, traditional vibration analysis often requires the physical installation of contact sensors to the asset being tested. This installation can result in production downtime that can be costly for an organization. Additionally, the resulting data was complex and potentially unreadable to anyone but reliability engineers or other technical team members. Even when translated into easier forms like charts and graphs, this dense collection of data could prove challenging to communicate to non-technical team members.

How Motion Amplification® Technology Changes That

More recent technological advances have addressed these drawbacks. RDI Technologies revolutionized the field with the introduction of the Iris M™, a technology platform driven by Motion Amplification. Instead of relying on contact sensors that relayed complex data, Motion Amplification® effectively uses a camera’s pixels as displacement and vibration visualization sensors. The result is non-contact vibration analysis that communicates complex data in real time. Motion Amplification® also allows for the visualization of the entire asset, providing users with a full field-of-view vibration analysis of the asset’s components. And it performs these tasks clearly enough to be interpreted by technical and non-technical staff alike.

Why Vibration Analysis Equipment Remains Valuable

Vibration analysis remains a vital feature of machine condition monitoring and the predictive-maintenance space. Modern technology is addressing the drawbacks that accompanied traditional vibration analysis equipment, resulting in a reduction in unwieldy technology and costly production downtime. Make the most of innovations in vibration monitoring and analysis by employing smart vibration analysis technology powered by Motion Amplification®.

About RDI Technologies
 

RDI Technologies has made its mark in the predictive maintenance space with the introduction of its Iris M™ system, a machine condition monitoring technology driven by Motion Amplification®. Iris M™ is a precise, cutting-edge predictive-maintenance platform that effectively turns every pixel in a camera into a displacement and vibration visualization sensor.

This patented Motion Amplification technology amplifies motion to make otherwise-invisible motion visible, providing Iris M™ users with critical asset data in real time. Iris M™ vibration monitoring technology also delivers a full field-of-view vibration analysis of assets that can offer swift root-cause problem-solving without needing downtime for setup. Iris M™ clearly and effectively communicates critical data to technical and non-technical team members alike by converting complex data into informative visualizations. Experience these innovations from RDI Technologies to find out why Seeing is Believing™.

Learn how RDI Technologies can benefit predictive maintenance at https://rditechnologies.com/ 


Original Source: https://bit.ly/2OvMHul

The Importance of Incorporating Machine Condition Monitoring Into Your Quarterly Reviews

Posted on February 11, 2021 at 5:45 AM Comments comments (0)

The quarterly review is an effective tool for taking stock, evaluating progress, and devising strategies that can help realize your business’s goals. Traditionally, the quarterly review is concerned with reviewing a company’s financial situation in the recent past and planning for the future.
 

However, a quarterly review provides an opportunity for another kind of analysis: machine condition monitoring of the critical assets in a manufacturing or production facility. Your business may benefit from the inclusion of reports from diagnostic technology like vibration analysis equipment in your quarterly reviews.

Vibration Analysis Equipment


Don’t Forget the Critical Assets

The efficient operation of machinery in your production facility is essential to the financial success of your business. As such, it makes sense to include a diagnostic review of those mechanical assets into the quarterly consideration of financial assets. This quarterly machine condition monitoring is not just to prevent critical failure, either: If a mechanical issue is resulting in sub-standard efficiency, it has the potential to cost your business considerably.

Prioritize Predictive Maintenance

A robust predictive maintenance policy is likely to include diagnostics, a quarterly maintenance check, and machine condition monitoring. For a business that relies on its production assets, your bottom line may be dramatically affected by downtime, critical failure, and asset inefficiency. The installation and use of vibration monitoring equipment can prevent these issues and serve as the cornerstone of an effective machine condition monitoring policy.

Employ Vibration Monitoring

Problematic vibration is one of the most reliable indicators of a maintenance issue within a production asset. Smart vibration monitoring technology can help determine if an issue is present and help identify its source.

However, one of the drawbacks of traditional vibration monitoring equipment is the necessity for contact sensors. Installation of these sensors can require production downtime, and any resulting data needs to be analyzed and interpreted by a reliability engineer or other technical team member. And even when the information has been gathered and interpreted, it can be a significant undertaking to communicate the complex data to non-technical team members.

Choose Smart Vibration Monitoring Technology

 Fortunately, Motion Amplification® technology can address the drawbacks of traditional vibration monitoring equipment. Motion Amplification® is smart, modern vibration monitoringand analysis technology that employs movement, vibration, and visual-displacement sensors to measure and visualize otherwise invisible motion.

The result is complex data communicated clearly in real time to team members, whether or not they’re technical staff. In addition, identifying root-cause issues is often far easier and faster because a vibration monitoring platform driven by Motion Amplification® can visualize an entire asset, providing a component-level view. Lastly, Motion Amplification® technology doesn’t require any downtime to set up, ensuring that your manufacturing facility stays on track to meet its production goals.

About RDI Technologies
RDI Technologies has made its mark in the predictive maintenance space with the introduction of its Iris M™ system, a machine condition monitoring technology driven by Motion Amplification®. Iris M™ is a precise, cutting-edge predictive-maintenance platform that effectively turns every pixel in a camera into a displacement and vibration visualization sensor. 

This patented Motion Amplification technology amplifies motion to make otherwise-invisible motion visible, providing Iris M™ users with critical asset data in real time. Iris M™ also delivers a full field-of-view vibration analysis of assets that can offer swift root-cause problem-solving without needing downtime for setup. Iris M™ clearly and effectively communicates critical data to technical and non-technical team members alike by converting complex data into informative visualizations. Experience these innovations from RDI Technologies to find out why Seeing is Believing™.

Learn more about the Iris M™ platform from RDI Technologies at https://rditechnologies.com/


Original source: https://bit.ly/3jE6nr7

What Vibration Monitoring Can Tell You About Your Production Assets

Posted on January 16, 2021 at 7:40 AM Comments comments (0)

There are few predictive maintenance solutions more efficient than machine condition monitoring. Within that category, vibration monitoring and analysis technology sets the standard for effectiveness. Vibration monitoring technology can provide a business with invaluable data regarding their critical assets’ health and function. If you are looking to find the right solution for your maintenance needs, there are several things to consider when selecting the right vibration analysis equipment for your business.

 

Vibration Monitoring

Using the Right Vibration Analysis Equipment


The right solution is easier to find due to a recent innovation in the vibration monitoring space. Knoxville-based RDI Technologies has emerged as a leader in the predictive maintenance space with the release of their Iris M™ vibration monitoring platform. Iris M™ changed vibration monitoring technology with its use of proprietary Motion Amplification technology.

This cutting-edge innovation effectively transforms a video camera’s pixels into displacement sensors, that also enhance the motion to a level visible to the human eye. By visualizing an entire asset, this technology can provide a whole-system, component-level view and help communicate complex, critical data in real-time. Better still, that data is clear and accessible to even non-technical team members. While the installation of standard vibration analysis equipment can result in production downtime, the non-contact Iris M™ can be used while your assets are working.

When Your Assets Face Critical Failure

One benefit of Motion Amplification® technology is the quality of its real-time data. Its component-level view offers users a clear picture of the relationship between the components. This view allows for immediate identification of root-cause issues, allowing for faster, more-informed resolutions. In addition to reducing time spent on diagnosing and troubleshooting, these insights can reveal when assets are at risk of critical failure.

Vibration Monitoring Technology Can Help Your Bottom Line

Effective and informative vibration monitoring technology can help save considerable revenue for any business that relies on manufacturing or production assets. Undetected issues that cause reduced performance or compromised end products can also affect your company’s reputation. Vibration analysis can detect problematic movement and vibration in machines that impact your facility’s efficiency and production. Using effective vibration technology to ensure efficiency and optimal performance of critical assets can prove to be a profitable decision for your business.

Whether to Repair or Replace

Businesses can leverage whole-system vibration monitoring technology in a few different ways. It can be employed for true preventive maintenance, such as a checkup without any known or suspected issues. This technology can also be deployed when it’s clear that an asset is malfunctioning or performing with diminished capacity, but the root cause still needs to be identified. A whole-system vibration monitoring platform that provides a component-level view can help pinpoint the cause and, potentially, the severity of the problem. This insight can lead to an informed decision about whether your asset needs repair or replacement.

About RDI Technologies

RDI Technologies revolutionized the predictive maintenance with the introduction of the Iris M™, a technology platform driven by Motion Amplification®. Iris M™ is a precise, cutting-edge machine condition monitoring system that essentially turns every pixel in a camera into a displacement and vibration visualization sensor. That Motion Amplification® technology renders otherwise-invisible motion perceptible to the human eye, providing users with critical data in real-time. Additionally, Iris M™ delivers a component-level, whole-system view that can be essential for swift root-cause problem-solving and doesn’t require any downtime for setup. Iris M™ converts complex data into informative visualizations that clearly communicate critical information to technical and non-technical team members alike. With RDI Technologies, Seeing is Believing™.

Find out how Iris M™ technology can work for your business at https://rditechnologies.com/

Original Source: https://bit.ly/2XKXWQP

Safety, Security, and Preventative Maintenance: The Keys to Your Facility's Success

Posted on January 16, 2021 at 7:35 AM Comments comments (0)

Ensuring the safety and security of your staff and critical assets is crucial in a manufacturing facility. Worker safety and the efficient, effective functioning of the mechanical assets on the production floor are necessities. Predictive maintenance solutions like smart vibration monitoring technology can help prevent critical asset failure and identify profit-draining inefficiencies. Consider the following tips for a safe, secure, and well-maintained manufacturing facility.

 

Motion Amplification

Incorporate Input From Experienced Staff


Safety and security training, standards, and checklists from management and OSHA are essential in a manufacturing facility. However, the people most likely to be familiar with practical safety and security concerns are those on the production floor. Whether they’re team leaders or team members, experienced facility staff are an invaluable resource for identifying floor-specific safety concerns and providing input on practical responses to them.

Involve Facility Employees in the Process

Incorporating the insights and observations of facility staff shouldn’t be limited to experienced workers. Employees at all levels appreciate any indication that their voice is being heard and what they say has value. Encourage all manufacturing facility staff to share safety and security concerns, questions, and suggestions to managers. Incentivize the reporting of safety and security concerns with rewards—monetary or otherwise—to identify problems and put forth solutions.

Prioritize Effective Predictive Maintenance Technology

Monitoring and maintaining the “health” of critical production assets can be essential in protecting the floor staff’s health and welfare. One of the most reliable predictive-maintenance solutions available is proactive machine condition monitoring. For comprehensive machine condition monitoring, employ vibration analysis equipment that relies on Motion Amplification® technology. Consider the innovative Iris M™ machine-condition monitoring technology platform developed by RDI Technologies. Iris M™ essentially converts every pixel in a video camera into a real-time motion, vibration, and displacement sensor. The result is a full field of view vibration analysis that clearly communicates complex data about an asset to technical and non-technical staff alike. As no contact sensors are required for the Iris M™ platform, there’s no downtime required for setup.

Ensure That Training and Education Goes Two Ways

Sometimes the best way to get a clear picture of a situation is to experience it. It’s a given that proper training of facility staff is necessary to ensure the success of any manufacturing concern. However, training can be a two-way street: Floor staff often have first-hand knowledge of safety, security, and inefficiency concerns and are often willing to share their observations about current or potential issues with supervisors. To further the learning curve, some companies could benefit from their management working in their manufacturing facility. Some organizations set aside a few hours a month for all management levels to work at different stations and on different tasks on the production floor. This hands-on approach can serve as an invaluable learning experience and help create a more-efficient, better-maintained, and safer manufacturing facility.

About RDI Technologies

RDI Technologies revolutionized the predictive maintenance with the introduction of the Iris M™, a technology platform driven by Motion Amplification®. Iris M™ is a precise, cutting-edge machine condition monitoring system that essentially turns every pixel in a camera into a displacement and vibration visualization sensor. That Motion Amplification technology amplifies motion to a level visible to the human eye, providing users with critical data in real-time. Additionally, Iris M™ delivers a component-level, whole-system view that can be essential for swift root-cause problem-solving and doesn’t require any downtime for setup. Iris M™ converts complex data into informative visualizations that clearly communicate critical information to technical and non-technical team members alike. With RDI Technologies, Seeing is Believing™.

Learn how RDI Technologies can help your facility’s efficiency at https://rditechnologies.com/

Original Source: https://bit.ly/3nTxZZU

 

Understanding the Relationship Between Employee Safety and Your Machinery Health

Posted on December 21, 2020 at 12:00 AM Comments comments (0)

There is no shortage of practical reasons for a business to make sure their critical manufacturing or production machinery is functioning at full health. Production assets with issues or malfunctions can reduce efficiency, impact product quality, and result in downtime. All of which can prove expensive. More importantly, machinery and equipment malfunctions seriously injure and even kill workers every year. That makes effective predictive maintenance, especially using innovative vibration analysis equipment, critically important.

Vibration Analysis Equipment



Critical Assets Can Cause Serious Injuries

There are millions of workplace injuries a year in the U.S. and hundreds every hour! Employees who work around large machines are at risk for injury more than many other professions. Manufacturing and production jobs are near the top of the list. Serious injuries caused by faulty or malfunctioning machinery and equipment are an unfortunately common occurrence. Many of them, however, are preventable.

Machinery Commonly Involved in Malfunction Injuries

While pretty much any complex, heavy machinery has the potential to cause injuries when it malfunctions, some types represent a greater risk than others. Those include:

• Turbines and cylinders

• Fans and pumps

• Gears and blowers

• Printing and food presses

• Compressors and grinders

• Crushers and compactors

• Factory machines in general

The most common causes of mechanical failure include basic wear and tear, defective manufacturing or design, and improper maintenance. Mechanical malfunctions and failures that result in injury rarely simply spontaneously emerge. There are usually indications of a problem present, even if they aren’t obvious.

Preventive Maintenance Is Crucial for Asset Reliability

Preventive maintenance is crucial for ensuring and maintaining the reliability and safe operation of critical manufacturing assets. Effective preventive maintenance solutions include stringent maintenance and lubrication schedules, continually training workers to properly operate and work with assets and training them to look for issues. Every preventive maintenance strategy should include vibration monitoring and analysis.

Smart Vibration Analysis Technology Is Critical

As mentioned, when mechanical assets develop problems, there are usually indications of those developing issues, even if they remain invisible to casual inspection. Those indications often manifest as vibration that’s invisible to the naked eye. That makes vibration monitoring and analysis invaluable. Gaining a comprehensive insight into the reliability of a critical asset with vibration monitoring requires the use of a smart vibration monitoring platform. Choose vibration monitoring equipment that’s driven by the innovative Motion Amplification® technology. Rather than relying on the traditional contact vibration sensors, vibration analysis powered by Motion Amplification® allows the user to visualize the motion and problematic vibration that would otherwise remain invisible. That provides a comprehensive whole-system view revealing the relationships between components. It makes root-cause identification and problem solving simple and intuitive and does so in real-time with no downtime for attaching contact vibration sensors.

About RDI Technologies


When RDI Technologies introduced the Iris M™, driven by Motion Amplification® technology, they effectively changed the predictive maintenance space forever. With Iris M™, RDI Technologies equips users with a precise, leading-edge machine condition monitoring platform. It operates by turning every one of a camera’s pixels into a sensor that amplifies motion and vibration. Motion and vibration that would otherwise remain wholly imperceptible to the human eye are rendered visible. The Iris M™ system’s use of this Motion Amplification technology serves to provide users with that data in real-time. The component-level overview of the data can deliver a swift resolution of an asset’s root-cause issues. Iris M™ converts critical, complex data into meaningful, informative visualizations that clearly communicate critical information with both technical and non-technical team members. Plus, Iris M™ technology requires no downtime for setup. With RDI Technologies, Seeing is Believing™.

Use the Iris M™ platform from RDI Technologies to maximize the efficiency of your critical assets and protect the safety of employees, at Rditechnologies.com

 

Original Source: https://bit.ly/3aGfx3Z

Repair or Replace Your Critical Assets: Using Vibration Monitoring Technology to Help Make This Crucial Decision

Posted on December 7, 2020 at 7:25 AM Comments comments (0)

 

 When a critical asset malfunctions or ceases to operate reliably, a critical and difficult decision needs to be made: repair or replace? In addition to the financial implications, which can often run into the millions, it can also be a safety issue. While the repair versus replace question will always be complex, looking at data over a longer period of time and employing tools like vibration analysis equipment to determine asset reliability and condition can prove illuminating.

Vibration Analysis Equipment


The Pros and Cons of Repairing

If the outcome of the two options is going to be the same, repairing machinery or equipment is certainly preferable. Repair can cost less and may result in less downtime. In addition to the longer-term repair versus replacement financial considerations, look at the basics first. For instance, is the asset in question under warranty? Keep in mind that repair costs will likely increase as the machinery ages. Age of the asset, older technology becoming obsolete, and repeated repairs can also all reduce machinery’s efficiency. An older, repaired asset functioning at 100% can still prove less profitable than newer, more advanced machinery and equipment.

The Pros and Cons of Replacement

Replacing a critical asset is going to require a larger upfront investment and will involve downtime. Is that cost justified when compared to the ongoing maintenance and repair costs for the current asset? Will it prove less expensive, long-term, than the expense of the collective downtime and any reduction in efficiency, productivity, and quality resulting from repairing the current machinery? Along with the price of the asset itself, factor in the labor and installation costs, disposal costs of the asset being replaced, and the training cost required for new machinery. The one unequivocal consideration is safety. If repairing an asset leaves any safety concerns unaddressed, replacement is a must.

Informing Your Decision Using Vibration Monitoring Technology

There are few tools more effective at determining critical assets’ reliability, efficiency, and root-cause issue-identification than vibration monitoring technology driven by Motion Amplification® technology. Motion Amplification® vibration monitoring and analysis platforms allow users to visualize motion across an entire asset and visualize the relationship between components. It does so in real-time and without requiring downtime. That kind of precise, whole-system or component-level view of an asset’s condition and possible issues can prove invaluable for determining whether repair is worth it or if replacement is called for.

To Repair or to Replace?

Deciding between repairing and replacing critical assets requires consideration of all the above factors and, no doubt, many others. While there is no magic bullet answer, a good guideline to consider is the 50/50 rule—when a repair will cost more than 50% of the cost of replacing the asset, the time has come to replace it.

About RDI Technologies


When RDI Technologies introduced the Iris M™, driven by Motion Amplification® technology, they effectively changed the predictive maintenance space forever. With Iris M™, RDI Technologies equips users with a precise, leading-edge machine condition monitoring platform. It operates by turning every one of a camera’s pixels into a sensor that amplifies motion and vibration. Motion that would otherwise remain wholly imperceptible to the human eye is rendered visible. The Iris M™ platform uses Motion Amplification technology to provide users with critical data in real-time. The component-level overview of the data can deliver a swift resolution of an asset’s root-cause issues. Iris M™ converts critical, complex data into meaningful, informative visualizations that clearly communicate critical information between both technical and non-technical team members. Plus, Iris M™ technology requires no downtime for setup. With RDI Technologies, Seeing is Believing™.

Discover everything that the RDI Technologies innovation Iris M™, driven by Motion Amplification® technology, can do for your business, at Rditechnologies.com

 

Original Source: https://bit.ly/2L4mHUT

 


 

5 Tips for More Effective and Efficient Predictive Maintenance

Posted on November 9, 2020 at 3:55 AM Comments comments (0)

A robust culture of predictive maintenance is crucial to the efficient operation and lifespan of a business’s manufacturing and production equipment. By prioritizing a comprehensive predictive maintenance policy and adopting smart machine condition monitoring solutions, like the use of completely non-contact vibration analysis equipment, a business may save a lot of time, money, and frustration.

Vibration Analysis Equipment

Take an Inventory of All Mechanical Assets

The first step in implementing effective and efficient predictive maintenance practices is taking an inventory of all mechanical assets. That means an inventory of the critical assets as well as those that provide direct and indirect support. If the HVAC system fails and the temperature in the production facility skyrockets beyond comfortable or safe working conditions for operators and staff, downtime will result. It will result even if the critical assets would continue running because of the upstream issue. Regardless of the cause, downtime is downtime.

Do an Assessment of All the Assets and Prioritize

Once a thorough inventory of all assets has been completed, or while it’s being completed, do a detailed assessment of all the equipment. Organize the maintenance priorities according to age, condition, wear, and so on. Consider whether it makes better financial sense to repair or refurbish older assets, or replace them completely.

Create a Central Database for Maintenance Tracking and Scheduling

Create a central database that tracks the condition of the assets, establishes a maintenance schedule, and includes a timeline for reassessing the condition of machinery. Include maintenance priorities like a lubricant adding and testing schedule, deep cleaning, testing, vibration monitoring, and so forth. Emphasize that strict adherence to those schedules and updating the database are top priorities.

Employ Smart Machine Condition Monitoring Strategies

Machine condition monitoring is, of course, an essential feature of predictive maintenance. Vibration monitoring and analysis are among the most worthwhile and effective machine condition monitoring tools available. However, it’s vital to choose the smartest vibration monitoring solutions. Insist on a vibration monitoring platform that uses Motion Amplification® technology to visualize the motion of the entire asset. Vibration analysis technology powered by Motion Amplification® is completely non-contact. So unlike traditional vibration analysis equipment that relies on contact sensors, no downtime is necessary for its setup, and it provides critical data in real-time. Additionally, it provides data on an entire asset, including the visualization of the relationships between the equipment’s components. And that real-time data is clearly communicated to technical and non-technical staff alike.

Consider Redundancies for Critical Assets

Sometimes, despite the most dedicated predictive maintenance practices, unforeseen issues can still arise, and assets can malfunction or fail. To avoid the capital-siphoning sinkhole of downtime in the case of critical asset failure, it’s necessary for redundancies to be in place. Realistically, it’s doubtful that redundancies can be established for every asset run by a business. However, establishing redundancies for as many of the critical assets as is feasible is a wise step.

About RDI Technologies

RDI Technologies has successfully changed the predictive maintenance industry forever. With the Iris M™ technology platform, RDI Technologies provides businesses with a precise, cutting-edge machine condition monitoring innovation that effectively turns each of a camera’s pixels into a motion and vibration sensor. Vibrations that would have otherwise remained imperceptible to the human eye are rendered visible. The Iris M™ platform’s Motion Amplification technology provides users with data in real-time. That data can provide swift resolution of the root-cause issues identified by the platform. With RDI Technologies’ Iris M™ Motion Amplification® technology, critical data is converted into informative, meaningful visualizations, which allow crucial information to be shared with non-technical team members. Additionally, the Iris M™ technology platform requires zero downtime for setup. Seeing is Believing™ with RDI Technologies.


Find out how the Iris M™ innovation from RDI Technologies can take your business’s predictive maintenance strategy to the next level, at Rditechnologies.com

 

Original Source: https://bit.ly/36iydTB

4 Tips for Lengthening the Lifespan and Reliability of Your Critical Assets

Posted on November 7, 2020 at 2:00 AM Comments comments (0)

 

A business’s manufacturing equipment is its backbone, providing vital support for the entire operation. Maximizing the operational lifespan and reliability of critical manufacturing assets is vital for a business’s long-term success. While the machinery itself and the specific maintenance and upkeep tasks necessary to keep it running are often complex, the strategies tend to be fairly straightforward. Strategies like using the right vibration analysis equipment for effective predictive maintenance, training employees to be maintenance-informed, and more can prove invaluable.


Motion Amplification

Instill a Culture of Cleaning and Maintenance

Practical and productive asset maintenance begins with establishing a committed, sustained culture of maintenance in the production facility. That includes basics like insisting that the work area remains clean and unobstructed. It also requires strict adherence to maintenance and testing schedules. One of the most important features of a maintenance culture is meticulous upkeep and maintenance logs. These all seem fairly simple but make a big difference at the end of the day.

Promote Predictive Maintenance

A toothbrush is far less expensive than a root canal. It’s less unpleasant too. Dedication to a culture of predictive maintenance is entirely preferable to an avoidable critical asset failure and the downtime that comes with it. A crucial element of predictive maintenance is the employment of vibration monitoring technology. Choose a vibration monitoring platform that uses Motion Amplification® technology to identify any root-cause issues. Non-contact vibration analysis equipment provides the added benefit of visualizing the motion and vibration across an entire asset. That provides users with meaningful data on the interrelationship between components. The world class vibration monitoring program should include tools that provide data in real-time with no downtime for attaching contact sensors.

Pay Attention to Maintenance Details

Production facility personnel paying attention to simple maintenance details can make a big difference in the long run. For example, emphasize to the staff that all panels in the machinery be closed properly. It’s easy to overlook a panel being left open after use and to pay little attention to it afterward. But an open panel can introduce a lot of dust, moisture, and other contaminants into machinery. Making sure that machine lubrication top-off and testing schedules are rigorously followed can likewise make a big difference.

Train Employees to Be Asset Maintenance-Informed

The employees working on and around equipment can contribute considerably to the equipment’s efficiency and longevity. Production facility staff should be trained to spot and report signs of wear, indications of leaks, sounds or movement that seem problematic, and anything else that doesn’t seem right. Non-contact vibration analysis equipment can be run at any time. Employees should be trained to use it and analyze the reports, and time for this analysis should be included in their schedules.

About RDI Technologies


RDI Technologies has successfully changed the predictive maintenance industry forever. With the Iris M™ technology platform, RDI Technologies provides businesses with a precise, cutting-edge machine condition monitoring innovation that effectively turns each of a camera’s pixels into a motion and vibration sensor. Vibrations that would have otherwise remained imperceptible to the human eye are rendered visible. The Iris M™ platform’s Motion Amplification technology provides users with data in real-time. That data can provide swift resolution of the root-cause issues identified by the platform. With RDI Technologies’ Iris M™ Motion Amplification® technology, critical data is converted into informative, meaningful visualizations, which allow crucial information to be shared with non-technical team members. Additionally, the Iris M™ technology platform requires zero downtime for setup. Seeing is Believing™ with RDI Technologies.

Discover everything that RDI Technologies’ Iris M™ machine condition maintenance innovation can do for your business’s predictive maintenance process, at Rditechnologies.com


Original Source:https://bit.ly/34YDLDc

 

 

 

 

 

 

 


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